Injection Molding Process – Quality and Efficiencies.

Qingdao Kaily optimizes the injection molding process for maximum efficiency and quality, following a structured workflow. The process begins with mold design (3D modeling + flow simulation), followed by tooling (CNC machining + heat treatment). Key process stages include: 1) plasticization (screw rotation to melt resin); 2) injection (high pressure to fill mold); 3) cooling (temperature-controlled channels); 4) ejection (automated part release). Kaily’s innovations include: 1) variable temperature molding for glossy surfaces; 2) micro-foam injection to reduce weight; 3) real-time process monitoring via IoT sensors. The company’s average cycle time is 20% faster than industry standards, achieved through optimized cooling channel designs and high-speed presses.