Injection Mold Vacuum Plating Process - Qingdao KAILY

Qingdao Kaily’s injection mold making process is a systematic blend of technical expertise and advanced manufacturing technologies. The journey begins with detailed design consultation, where engineers use CAD/CAM software to translate customer requirements into 3D mold designs, incorporating flow analysis to predict material behavior. Next, precision machining stages utilize 5 - axis CNC mills and wire EDM machines to fabricate mold components with tolerances as tight as ±0.01mm. Heat treatment processes, such as vacuum quenching and tempering, are applied to enhance material hardness and wear resistance. Assembly follows, with technicians integrating ejection systems, cooling circuits, and gating mechanisms while ensuring precise alignment. Each mold undergoes rigorous testing, including trial runs to evaluate part ejection, surface finish, and dimensional accuracy. The company’s lean manufacturing approach minimizes lead times, while a dedicated quality control team ensures every mold meets international standards (e.g., ISO 9001). This end - to - end process highlights Kaily’s commitment to delivering molds that excel in durability, efficiency, and production consistency.